Stamping processing requires the use of molds, and many customers want to develop new products because the estimation in the later stage is not very clear. Customers don't want to invest too much money, so mold costs are the area where customers particularly want to save costs. Cost a saving is a topic that any enterprise wants to pursue. So, how can stamping processing better save costs?
Costa salvationis impressionis prima ex sequentibus aspectis consideratur:
In terms of hardware, the cost savings of Metal Stamping parts factories mainly lie in the selection of mold materials. The thickness of the mold material directly affects the service life and cost of the mold. According to the product structure, simplify the mold as much as possible to save mold costs, simplify the mold structure, and produce qualified products. This requires a special level of familiarity with mold structure and mold design. So, how to save costs from stamping processing?
One is the mold technology. A reasonable mold design process can save mold production time and save mold materials.
In order to ensure the formation of high-strength sheet metal in the manufacturing process of stamping processing molds, the blanking process is generally adopted, which means that the forming method after blanking has a high success rate. Moreover, compared with drawing, blanking does not have edge rings, so the material utilization rate of blanking process is higher, while the material utilization rate of deep drawing process is relatively lower, but it is easier to ensure product quality and shorten the debugging cycle. Procedente, in manu pulchritudine, facta situatio considerabitur et optima procedura selectabitur.
Secundus est multitudo utilizacionis fabricatorum.
Multi stamping processes still have a lot of space to be reused after completing a product, and small parts of the same material can be manufactured using a set cutting process. Generale loquente, produkti sinistris et dextris partes clampentes et primum inter multis speluncis derisor examinatio semetrica sunt generale. When the left and right parts produced by the mold only need to increase the size of the symmetrical parts, the single piece size on the mold, i.e. the shape and size of the new process molted. In hoc modum possumus salvare virgines mechanismorum, reddere totum pondus molae, salvare materiales, et salvare costas.
Thirdly, from the perspective of mold design, simplifying the mold structure is undoubtedly the main aspect of saving production costs in stamping processing.
In mold structure design, there are generally some mold parts that are optional. At this point, we can remove the mold without affecting its use. Profunditate optionalis materiae directo influent animam servitutis molae. Hardware stamping factories generally require the service life of molds to be 800000 times, but in many small and medium-sized batch productions, the product quantity cannot reach 500000 times. This time, the requirements can be reduced by appropriately lowering the mold wall thickness, thereby reducing costs.
Nimis multi factores influent costum processionis, et factum situationem stampionis metallorum parterum fabricorum est diferente, sic et necessitates fabrici mold design sunt diferentes. Simplifying the mold structure to make stamping processing and operation simple and convenient is a key consideration for various hardware stamping parts factories.