How to calculate the cost of Sheet Metal Processing? All of them are product prices=material costs, processing fees, surface finishing fees, various taxes, and profits. The specific price depends on the specific drawings. How to use the hardware processing fee of Jiuding Machinery as an example to illustrate, classified according to different processing equipment, stamping mold processing parts are called hardware processing; Digital stamping, laser, and sheet metal processing products are called sheet metal processing. To understand the cost of sheet metal processing, it is necessary to know the processing technology algorithms and prices of sheet metal and hardware. In addition, hardware processing also needs to consider mold costs. Taking a single set of process hardware molds as an example to calculate processing costs:

The cost composition of hardware generally consists of mold cost, material cost, transportation cost, value-added tax, 15-20% management fee, etc. Taking electrolytic plates as an example.

1、 Mold cost The cost of a mold depends on its processing size, processing quantity, precision requirements, etc. Generally, the processing cost of a mold is much higher than the material cost. 2、 Material cost refers to the maximum material cost required by the drawing=material volume * material density * material loss rate during processing, which also needs to consider the material unit price.

The processing cost is borne by each process required for product processing. List the main process cost components:

1. The cost composition of mold cutting=equipment depreciation sharing cost, labor cost, auxiliary materials, equipment depreciation amortization: equipment depreciation is calculated over 2 years, 12 months per year, and 22 days and 8 hours per month. For example, depreciation of 200000 molds per hour=20 * 10000/2/12/22/8=47.4 yuan/hour labor cost: each mold requires two operators and one mold installer to pay. The salary is similar to that of an operator. The average monthly salary for each person is 5400 yuan per 22 days and 8 hours of work per month, which means the hourly cost is 5400 * 3/22/8=93 yuan/hour

Auxiliary material cost: Each punch press requires an electricity fee of about 2000 yuan per month, calculated for 22 days and 8 hours per month. The cost is 11.4 yuan/hour, which is 2000/22/8

3. Composition of surface treatment spraying cost: Spraying cost:=powder cost, labor cost, auxiliary material cost, equipment depreciation, powder cost calculated by square meter, powder unit price is 25-60 yuan/kg, and 4-5 square meters can be sprayed per kilogram of powder. That is to say, the powder cost is about 6-12 yuan/square meter: 6000 yuan/person per month for spraying, 22 days per month for 8 hours, and about 30 square meters per hour. Labor cost=6000/22/8/30=1.14 yuan/square meter Auxiliary material cost: The cost of pre-treatment solution, primer, curing furnace and other auxiliary materials is about 50000 yuan, and spraying 30 square meters per hour for 8 hours 22 days a month. The auxiliary material cost is 5000/22/8/30=9.47 yuan/square meter, and the total spraying cost is about 10.6 yuan/square meter, which does not require local protection.

4、 Packaging fee

The packaging cost includes packaging materials and labor costs. Due to differences in product size and packaging methods, prices vary, ranging from approximately 20-30 yuan/cubic meter. Additionally, transportation management fees are charged based on operational costs and are typically allocated to the product.

6、 Management expenses

Management expenses are divided into two parts: factory leasing of water and electricity, and financial expenses; Management expenses typically account for around 10% of the total sales price.