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How to improve the machining accuracy and efficiency of non-standard parts processing?
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How to improve the machining accuracy and efficiency of non-standard parts processing?

Release time:2024-11-20     Number of views :


1、 Improving the machining technology level of non-standard parts processing: 1. CNC programming optimization: Cleverly using inherent programs, flexibly applying main programs and subroutines, ensuring the consistency of machining dimensions of non-standard parts and improving machining efficiency· Non standard parts processing should minimize the cumulative error of the CNC system and use absolute programming to ensure that each program segment is based on the workpiece origin. Reasonably set the machining route and sequence: Optimize the feeding method and select the appropriate feeding method based on the requirements of the workpiece's processability· Choose a suitable machining trajectory, such as cutting in and out along the extension of the contour curve as much as possible when milling the outer contour of a flat workpiece, to avoid tool marks at the junction The selection and installation of cutting tools: The principles of tool selection include easy installation and adjustment, good rigidity, durability, and high precision· The determination of cutting parameters is also crucial. For rough machining, a larger cutting depth is used to reduce the number of tool cuts, while for precision machining, a smaller cutting depth is used to achieve higher surface quality. 2、 Introducing efficient machining methods for non-standard parts processing. 1. Innovative machining strategies: For example, when disassembling non-standard precision mechanical parts with tiger jaws, soft jaws are used to prevent the parts from being crushed· When using magnets to collect small precision mechanical components, first let the magnet attract an iron plate to improve collection efficiency Application of special tools and equipment: For the problem of slipping during belt pulley and wheel axle transmission, a specific drill bit can be used to create grooves on the wheel axle to increase suction force· For workpieces that are prone to deformation, a strategy of first clamping and then positioning is adopted, limiting their degrees of freedom by finding six positioning points. 3、 Improve management mode and introduce intelligent manufacturing. 1. Improve management mode: Improve the efficiency of production progress and logistics management through software upgrades or the introduction of management center systems· Coordinate the supply chain to ensure smooth coordination between materials and personnel Introducing intelligent manufacturing: Utilizing IoT technology to connect devices and electronic systems, timely transmitting production status and issues· By analyzing data and artificial intelligence, we aim to improve the transparency and informatization of the production process, ultimately achieving the goal of enhancing production efficiency.

How to improve the machining accuracy and efficiency of non-standard parts processing?(pic1)