For stamping manufacturers, it is important to improve the production rate of stamping parts. Production rate is a primary indicator for evaluating the power of a company's production and operation activities. The development of stamping skills based on stamping molds and presses has enabled large-scale production in the automotive industry. The advantage of stamping is that it can produce in large quantities, and the larger the output value, the higher the efficiency.
There are many factors that affect the production rate of stamped parts, including equipment, molds, materials, personnel, etc. Among them, the operating rate of equipment is the primary factor that affects the production rate. There are also other important factors that affect the production rate of stamped parts, such as the standard of the press, the type and length of the stamping line, the material of the stamped parts, and equipment damage; So how can we improve productivity? Below is a brief explanation from the stamping manufacturer:
1. Being able to use fast mold changing skills and shorten mold changing time is also an important issue in improving stamping production rate. Shortening mold changing time is equivalent to reducing the downtime of equipment on the stamping line, and then improving production rate; 2. Reasonably choose and use equipment; The selection of stamping equipment is crucial in the production of stamping parts, as it is the primary factor affecting the production power, layout, and safety of stamping manufacturers;
3. Improving the automation level of stamping production, stamping parts processing automation production has the characteristics of high production rate, small footprint, few operators, short production cycle, etc. Compared with traditional stamping lines, energy consumption is less than 40%~50%, and its production rate can be improved by about 50%;
4. Replacing mechanical presses with hydraulic presses in small and medium-sized production;
5. Fully utilize the pressure, material pressure, stroke frequency, and worktable area of stamping equipment to improve production power;
6. Shorten the downtime caused by machine or stamping die repairs.
This article is from EMAR Mold Co., Ltd. For more EMAR related information, please click on www.sjt-ic.com,