Hello! Welcome to EMAR company website!
Focused on CNC machining parts, metal stamping parts, and sheet metal processing and manufacturing for over 16 years
Germany and Japan's high-precision production and testing equipment ensure that the precision of metal parts reaches 0.003 tolerance and high quality
mailbox:
Methods to reduce the cost of metal stamping parts
Your location: home > News > Industry dynamics > Methods to reduce the cost of metal stamping parts

Methods to reduce the cost of metal stamping parts

Release time:2024-11-29     Number of views :


Methods to reduce the cost of metal stamping parts(pic1)

1. Optimize the design of stamping die technology. The design of stamping dies directly affects the utilization of stamping raw materials and plays a very important role in the quantity of stamping raw materials used by hardware stamping enterprises. Therefore, Metal Stamping enterprises must consider the issue of raw materials in the process of designing stamping molds, and continuously optimize the design of stamping mold processes from the perspective of saving raw materials. The specific method is as follows:

(1) Change the shape of stamped parts. Most of the current metal stamping parts use square molds, which is not only not conducive to saving raw materials, but also not conducive to the beauty of the product. If a trapezoidal mold is used, it can not only save a lot of raw materials, but also make the product look more beautiful. (2) Use computers to sort parts. Under traditional parts sorting methods, many product components cannot be effectively connected together, and once the parts cannot be used, it is also a form of waste of raw materials. If computers are used to effectively sort parts, the connection error between components will be significantly reduced, thus reducing the waste of raw materials. (3) Increase the utilization rate of stamping waste. No matter what shape of model is used for metal stamping parts, some waste will be generated. How to effectively utilize these waste materials plays an important role in the management of stamping raw materials for metal stamping enterprises. If metal stamping enterprises can effectively utilize the material to manufacture smaller product components, the effect of reducing raw material costs will be greatly enhanced. 2. Reduce the business bargaining cost of metal stamping enterprises. In the cost composition of metal stamping enterprises, the proportion of procurement cost accounts for 70%. From this, we can see the importance of the bargaining power of metal stamping enterprises for enterprise costs. Therefore, in the process of cost management, enterprises should attach great importance to the ability to provide opinions, minimize bargaining costs, and minimize the cost of raw materials for stamping parts in hardware stamping enterprises. Specific reduction methods can be carried out from the following aspects: (1) Establishing sound data support. The procurement department of metal stamping enterprises should conduct in-depth research on the suppliers of raw materials for various metal stamping parts, understand their product performance, quality, and price, compare different suppliers of a product, find the differences, and improve the business bargaining power of metal stamping enterprises through sound data support, effectively reducing the bargaining cost of enterprises. In addition, metal stamping enterprises should also choose the appropriate timing to purchase raw materials according to market changes, ensuring the cost of raw materials for the enterprise. (2) Adopting standardized procurement methods. Effective control of business negotiation costs and procurement costs is difficult to fix in a specific way. On the one hand, market prices are constantly changing, and on the other hand, there are certain differences in product quality. Different suppliers can also cause differences in product prices. Therefore, metal stamping enterprises are prone to differences in the process of purchasing raw materials. Adopting standardized procurement methods can minimize product procurement differences, implement standardization of raw material specifications, and ultimately achieve cost reduction through economies of scale. 3. Continuously improve the utilization efficiency of stamping raw materials. If hardware stamping enterprises can effectively improve the utilization rate of stamping raw materials, they can effectively reduce the raw materials of stamping parts, thereby effectively reducing the production cost of the enterprise and improving the economic benefits of hardware stamping enterprises. Improving the utilization efficiency of stamped parts can be controlled and managed from the following aspects. (1) Metal stamping enterprises should continuously improve their production technology and utilize advanced production techniques to enhance the utilization efficiency of stamping raw materials. For example, many large metal stamping enterprises currently use laser welding technology, which has a significant impact on the utilization efficiency of stamping raw materials in metal stamping enterprises. It greatly improves the utilization efficiency of raw materials for stamping parts, and maximizes the savings of raw materials for metal stamping parts while ensuring the quality of stamping parts. (2) Continuously optimize the size of metal stamping parts and use the least amount of raw materials to make the most effective components. Regularly conduct in-depth analysis and modification of the drawings, dimensions, accuracy, and other elements of metal stamping parts, in order to fully utilize the effectiveness of metal stamping parts while reducing raw materials. Again, optimize the sorting of dropped items. For example, the auxiliary surface for drawing can be adjusted to improve the process and reduce the size, thereby reducing the use of raw materials. (3) Hardware stamping enterprises can improve the utilization rate of waste materials during the stamping process. The discarded small materials on some large parts can be made into small parts, and the waste on small parts can be melted and smelted into whole pieces, which can then be reused to improve the overall utilization rate of raw materials for metal stamping parts.

Methods to reduce the cost of metal stamping parts(pic2)