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Analysis of Milling Machining Process
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Analysis of Milling Machining Process

Release time:2024-12-11     Number of views :


Milling and turning have opposite motion modes. It uses rotating multi person cutting tools to perform rotational motion to cut workpieces, making it an efficient machining method. During milling, the tool rotates (main motion) and the workpiece moves (feed motion). The workpiece can also be fixed, but at this time, the rotating tool must also move, that is, the tool completes both the main motion and feed motion simultaneously. Milling is generally carried out on milling machines or boring machines, suitable for machining flat surfaces, grooves, various forming surfaces such as flower keys, gears, threads, and special profiles of molds.

Analysis of Milling Machining Process(pic1)Precautions for milling operation:

(1) When milling irregular workpieces and using pliers, indexing heads, or specialized fixtures to hold workpieces, the center of gravity of the irregular workpiece and the pliers, indexing heads, specialized fixtures, etc. should be placed in the middle of the workbench as much as possible to avoid uneven force on the workbench and deformation;

(2) During fast or automatic feed milling, it is not allowed to push the worktable to both ends to avoid damaging the screw rod;

(3) It is not allowed to use motorized knife alignment, and knife alignment should be done manually;

(4) When reversing the workbench, the reversing handle must be stopped in the middle position before reversing, and direct reversing is not allowed;

(5) When milling keyway shafts or cutting thin workpieces, be careful not to damage the dividing head and worktable during milling;

(6) When milling a flat surface, it is necessary to use a tool head with four or more cutting heads, choose the appropriate cutting amount, and prevent the machine tool from generating vibration during milling.

The characteristic of milling is that each tooth of the milling cutter intermittently cuts periodically, and the thickness of each tooth varies during the cutting process. The feed rate of each tooth represents the relative displacement of the workpiece during each tooth rotation of the milling cutter.