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How to highlight the advantages of five axis CNC machining for small batch parts
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How to highlight the advantages of five axis CNC machining for small batch parts

Release time:2024-12-14     Number of views :


Batch processing of parts in the processing profession can better demonstrate processing advantages, one of which is power. As the primary goal of processing batch parts is to save time, increasing power can reduce many costs. More importantly, it can save time. Generally, the power of batch parts processed by three-axis machines is relatively low. The primary requirement is to clamp the parts multiple times. If the parts have four sides, then the entire workpiece needs to be machined on six sides and clamped six times without increasing the processing power. It takes a lot of time in clamping and also requires more machines to distribute the processing of multiple sides. If there is a need to make fixtures to assist in processing on the side that is difficult to process, it will incur excessive costs and power consumption, which is not ideal. And the five axis linkage machining has improved many problems. First of all, in terms of power, the five axis CNC Machining clamping does not require so much effort. Only one clamping is needed to complete the machining of multiple surfaces, which improves power and reduces the pressure on NC on-site clamping. It also reduces the time and cost of doing fixture assisted machining. Generally, three-axis machine tools require six clamping times to complete the machining of workpieces. Five axis machine tools only need two clamping times to complete the machining of the entire workpiece.

So in terms of power, the five axes have a great advantage, followed by quality. The most important thing for batch parts is to ensure quality while ensuring power. Due to quality issues, the entire batch of workpieces can be repaired, and in severe cases, the entire batch may even be scrapped. So before improving power, the first priority is to ensure good quality. Due to the high number of clamping times, there may be some errors during the processing of batch parts with multiple side surfaces on three-axis machines, such as poor connection or inability to process. Sometimes, outsourcing discharge is required to complete the processing. This not only increases cost but also lacks quality. However, when encountering complex side surfaces during five axis machining, the cutting environment can be provided to the tool according to the angle of the workpiece. Since the workpiece does not need to be removed for calibration, errors are greatly reduced during the processing of side surfaces. In many complex structures that cannot be machined with three axes, five axes can also be machined according to changing angles, reducing cost and ensuring the quality of the workpiece.