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How to Highlight the Advantages of Five-Axis CNC Machining for Small Batch Parts
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How to Highlight the Advantages of Five-Axis CNC Machining for Small Batch Parts

Release time:2024-12-21     Number of views :


In the CNC Machining industry, CNC machining of batch parts can demonstrate processing advantages, one of which is power.

Because cnc machining batch parts first needs to save time, power can reduce a lot of cost, the important thing is to save time. Generally, the power of three-axis machine CNC machining batch parts is relatively low. The first need is to clamp several times. If the part has four sides, the whole workpiece needs to be processed six sides and clamped six times.

Not to mention the processing power, clamping takes a lot of time, and distributing multi-sided processing takes up more machines. If you encounter a side that is not easy to process, you need to make a fixture to cooperate in processing, which is not ideal in terms of cost and power. However, five-axis linkage machining improves many problems. First of all, power. Five-axis cnc machining and clamping do not require so much effort.

It only takes one clamping to complete the processing of multiple surfaces, which improves the power, reduces the pressure of CNC on-site clamping, and also reduces a lot of time cost for the joint processing of fixtures. Generally, a three-axis machine tool needs six clamps to complete the processing of the workpiece. Basically, a five-axis machine only needs two clamps to complete the processing of the entire workpiece.

Therefore, the power of five-axis CNC machining occupies a great advantage, followed by quality. On the premise of ensuring power, batch parts must first ensure quality.

If there is a quality problem, the whole batch of workpieces will be repaired, or even the whole batch will be scrapped. Therefore, before increasing the power, we must first ensure good quality. Due to the large number of clamping times, there will be some errors in the side of the multi-sided batch parts machined by the three-axis machine, such as improper connection or processing failure, and sometimes the outer row is required to complete the processing.

On the one hand, it has nothing to do with the cost increase, and there will be some defects in quality. However, in five-axis CNC machining, some messy side surfaces can provide a cutting environment for the tool according to the change of the viewpoint of the workpiece. Since there is no need to disassemble the workpiece for calibration, errors in machining side surfaces are greatly reduced.

In many messy structures where three axes cannot be machined, five axes can also be machined according to the changed viewpoint, which also reduces the cost and ensures the quality of the workpiece. Jin Hongyu has a professional technical team and industry equipment, and has professional and fast solutions for large precision aluminum alloy parts with large aluminum alloy cavities.