With the continuous development of science and technology and manufacturing technology, people‘s requirements for the processing industry are also getting higher and higher, which requires manufacturing enterprises to adopt intelligent processing methods to improve production efficiency and production quality. And Sheet Metal Processing, as a unique processing method, also poses new challenges to intelligent processing. So, why can sheet metal processing reflect processing intelligence? The following is an analysis of sheet metal processing manufacturers. Electric control cabinet sheet metal processing
First, the digital design stage
Traditional sheet metal processing often requires tedious work such as on-site measurement and drawing measurement, which wastes a lot of time and money, while digital design can be completed by making full use of CAD and other software. In digital design, designers can draw three-dimensional models through virtual software, and determine the processing process required for the material through software operations, or adjust the program and evaluate the quality and efficiency after processing.
It can be said that the use of digital design is the first step in the intelligent processing of sheet metal, which can shorten the design cycle by more than half, reduce the number of on-site operators, and improve production efficiency and quality.
Second, intelligent sheet metal processing machines
After the digital design is completed, some special machines are required to automate the production process. Intelligent sheet metal processing machines bring higher efficiency and precision to the production line, which can achieve accurate processing, eliminate human errors, reduce labor costs, and improve production efficiency.
In the intelligent sheet metal processing machine, many of them use the new technology of ZUI, such as artificial intelligence, image recognition and other technologies. They can realize automated cutting processing, reducing the need for adjustment and inspection during the cutting process, which can be done by artificial intelligent machines. Compared with traditional machines, intelligent sheet metal processing machines have higher flexibility and adaptability, and the production line can be adjusted at any time according to different needs, making it more efficient.
III. Intelligent quality control
In the sheet metal processing industry, quality is of paramount importance. Traditional quality control inspections often require manual tedious inspections, which are then compared according to production shifts, prone to missed inspections or misjudgments caused by human negligence.
However, with the development of artificial intelligence technology, intelligent quality control has begun to gradually replace traditional methods, using all image recognition, machine vision and other technologies without manual intervention, which can effectively reduce the situation of manual negligence, reduce the time and effort required for traditional quality control, and improve the stability and consistency of sheet metal processing quality.
IV. Internet of Things Control
The Internet of Things also plays an important role in the intelligent processing system. Sheet metal processing machines and sensors can be connected to the Internet of Things system to ensure the stability of the production environment on the line by monitoring the condition of the equipment in real time.
For example, when the equipment fails, the logistics control system can automatically send the fault information, and the manufacturer can obtain the corresponding data through some sensors of the relevant equipment, realize remote operation, quickly locate the equipment failure and deal with it in a timely manner. The use of Internet of Things technology can not only improve production efficiency, but also reduce the waste of resources caused by equipment failure.
Overall, the intelligent processing of sheet metal processing is a very comprehensive process that requires overall optimization and improvement in terms of design, processing, quality control, and equipment maintenance. Only in this way can we get the greatest benefits of ZUI and improve the stability of quality in the production process. And the application of various innovative technologies has also made the sheet metal processing industry more efficient and intelligent.