Shenzhen EMAR Precision Technology Co., Ltd. is a professional dedicated to high-precision CNC numerical control machine tool external processing strength manufacturers, the company has passed the ISO9001 and ISO14001 certification, and last year successfully passed the IATF16949 quality management certification, is a rare area in Shenzhen with automotive parts production qualification precision processing manufacturers.
EMAR has more than 100 sets of various types of precision numerical control machining machines, mainly including numerical control centering machines, numerical control cutting machines, turning and milling composite machining centers and CNC Machining centers, which can meet the needs of medical, optical, communication, automation precision equipment, automotive and other fields. Precision parts processing services, the company provides customized and mass manufacturing.
CNC numerical control machine tools play a pivotal role in the field of precision machining, with a variety of advantages that traditional processing equipment does not have. Today, EMAR will provide you with a detailed inventory of the advantages of CNC machining machines compared with traditional processing machines. Let‘s take a look:
Significant advantages of numerical control machining machine tools:
1. High processing accuracy and stable processing quality.
2. Strong adaptability to processing objects, adapting to the characteristics of single-piece production of molds and other products, providing a suitable processing method for the manufacture of molds.
3. When processing parts are changed, generally only the numerical control program needs to be changed, which can save production preparation time;
4. It can perform multi-coordinate linkage and can process parts with complex shapes.
5. The machine tool has a high degree of automation, which can reduce labor intensity.
6. The machine itself has high precision and rigidity, allowing for the selection of favorable processing amounts and high productivity (generally 3 to 5 times that of ordinary machine tools).
7. It is conducive to the modernization of production management. The numerical control machine uses digital information and standard codes to process and transmit information, and uses computer control methods, which lays the foundation for the integration of Computer-Aided Design, Manufacturing and Management;
8. High reliability.
9. The quality requirements for operators are higher, and the technical requirements for maintenance personnel are higher.
Compared with traditional processing machines, the advantages of numerical control machine tools are mainly manifested in the following six points:
1. High productivity
Numerical control machine tools can effectively reduce the processing time and auxiliary time of parts. The spindle of the numerical control machine tool has a large range of sonic speed five-axis linkage machining centers and feeds, allowing the machine tool to perform powerful cutting with large cutting quantities. Numerical control machine tools are entering the era of high-speed machining. The rapid movement and positioning of moving parts of the numerical control machine tool and high-speed cutting have greatly improved productivity. In addition, when used in conjunction with the tool magazine of the machining center, it can realize continuous processing of multiple processes on one machine tool, reducing the turnaround time between processes of work in progress and improving productivity.
2. High processing accuracy
The machining accuracy of numerical control machine tools can generally reach 0.05-0.1MM. The numerical control machine tool is controlled in the form of digital signals. Every time the numerical control device outputs a pulse signal, the moving parts of the machine tool move a pulse equivalent (generally 0.001MM). Moreover, the reverse gap of the machine tool feed transmission chain and the average error of the screw pitch can be compensated by the march of the numerical control device. Therefore, the positioning accuracy of the numerical control machine tool is relatively high.
3. Highly flexible
Machining parts on a numerical control machine tool mainly depends on the processing program. It is different from ordinary machine tools. It does not require numerical control machine tool manufacturing, replacement of many molds and fixtures, and does not require frequent readjustment of the machine tool. Therefore, numerical control machine tools are suitable for frequent replacement of the processed parts, that is, suitable for single-piece, small-batch production and new product development, thus shortening the production preparation cycle and saving a lot of cost of process equipment.
4. Stable and reliable processing quality
Machining the same batch of parts, on the same machine tool, under the same processing conditions, using the same tool and processing program, the tool‘s path is exactly the same, the parts are consistent, and the quality is stable.
5. Utilize the modernization of production management
The processing of numerical control machine tools can accurately estimate the processing time in advance, standardize the tools and fixtures used, modernize management, and easily realize the standardization of processing information. It has been organically combined with Computer-Aided Design and Manufacturing (CAD/CAM) and is the basis of modern integrated manufacturing technology.
6. Improving working conditions
Numerical control machine tool is adjusted before processing, enter the program and start it, and the machine can automatically and continuously process until the end of the processing. All the operator has to do is program input, editing, parts loading and unloading, tool preparation, processing state observation, parts inspection, etc. The labor intensity is greatly reduced, and the labor of the machine operator tends to be intellectual. In addition, the machine tool is generally combined, which is both clean and safe.
Shenzhen EMAR Precision Technology Co., Ltd. focuses on market demand, based on medical, communication and optoelectronic industries, and develops customized processing and mass production of precision parts for automobiles, drones, intelligent machines and office automation. From the user‘s point of view, we provide users with perfect product solutions. Welcome to inquire, visit and discuss cooperation.