In this dynamic and innovative era, EMAR keeps up with the development of science and technology and market demand, and has newly entered two high-end five-axis linkage CNC Machining equipment. Let‘s work together to set a new benchmark for the industry with higher standards and better quality! I believe that with our joint efforts, the company has reached a new level in the field of precision machining!

The advantages of five-axis machining centers

First, the ability to process complex special-shaped parts is strong

It can realize the processing of complex parts that are difficult to achieve or basically impossible to machine in general machining centers, and is widely used in aerospace, shipbuilding, mold and other processing industries. For example, the processing of impellers, blades, integral blades, marine propellers, heavy-duty generator rotors, hubs, large diesel engine crankshafts and other parts can be well completed by five-axis linkage machining centers. These parts are complex in shape and difficult for ordinary machining centers to handle, while five-axis linkage machining centers are capable of processing such complex special-shaped parts.

Second, high processing accuracy

Dimensional analysis and detection accuracy: The five-axis machining center performs dimensional analysis of materials through five-axis positioning to complete the inspection, and its accuracy is higher than that of ordinary machining centers.

Reduce clamping errors: It can complete the processing of multiple surfaces in one clamping, avoiding the repeated positioning errors caused by multiple clamping. For example, in the machining of automotive parts, one clamping can not only complete the processing, but also avoid the repeated positioning errors caused by multiple clamping, which not only shortens the time, but also saves the cost of tooling and fixtures required to install the workpiece.

Good processing stability

Mastering computer technology can eliminate human errors, and the parts can be processed with good consistency and stable quality. During the processing process, the computer control can accurately follow the set program, reducing the errors that may occur due to human operation, thus ensuring the stability of the processing quality.

IV. High production efficiency

Reduce the number of clamping: One clamping can be achieved, and multi-sided processing can be completed at one time, reducing the number of repeated clamping and significantly improving production efficiency. For example, when machining automotive parts, molds, etc., one clamping can complete multiple-sided processing, saving clamping time and improving overall production efficiency.

Optimize cutting conditions: Compared with traditional three-axis machining machines, five-axis machine tools not only improve processing efficiency, improve processing speed, but also optimize cutting conditions, reduce production preparation time, and achieve automated continuous capacity. In deep cavity mold processing, the three-axis machining center must lengthen the shank and tool, but the five-axis linkage machining center can appropriately shorten the tool length. Through the additional rotation and swing of the workpiece or spindle head, the collision phenomenon between the tool and the tool holder and the cavity wall is eliminated, the shaking and damage of the tool during processing are reduced, the service life of the tool is extended, and the surface quality and processing efficiency of the mold are greatly improved.

Shorten the production process: greatly shorten the production process chain, simplify production management and production planning. The more complex the workpiece, the more obvious its advantages over the traditional process of decentralized production. For aviation, automotive and other enterprises to develop new products, it can better solve the processing accuracy and cycle of complex parts in the process of new Product Research & Development, greatly shorten the research and development cycle, and improve the success rate of product development.

V. Good production conditions

The machine is highly automated, and the operator‘s work intensity is greatly reduced, resulting in a better working environment. During the entire processing process, automated operation reduces the need for manual intervention, thus reducing the operator‘s work intensity, while also making the working environment more comfortable and safe.

Sixth, it is conducive to management

The use of a five-axis machining center is conducive to the mastery and management of production, creating conditions for the automation of the production process. Through computer control and automated processing processes, it is convenient to monitor and manage various parameters and progress in the production process, which helps to improve the efficiency and quality of production management.

Seven, intelligent processing advantages

Compatible with a variety of programming software: The five-axis machining center is compatible with a variety of programming software, which can simplify the programming process of complex parts, simulate and debug the processing program, and facilitate program testing and optimization before the machine runs.

Optimized control interface: The optimized control interface allows users to intuitively understand the design and adjustment of system parameters, making it easier for operators to grasp and operate faster. It also has an intelligent error diagnosis system that helps operators quickly locate and address faults, solve problems in a timely manner, and reduce downtime for maintenance.

VIII. Reduce costs

Reduce equipment investment: From the perspective of equipment investment cost, although the price of the five-axis machining center itself may be higher, due to its multiple processing functions, such as milling, drilling, grinding, and other process integration, the need for a variety of single-function equipment is reduced, which may reduce the equipment investment cost as a whole. For example, the five-axis linkage machining center for automotive parts can reduce the floor space and the number of workshops. The intensive production of engineering only requires the early waiting time for debugging. Programming can be completed by importing blank data. The early preparation can also be greatly shortened, reducing the equipment investment and production preparation costs.

Reduce the cost of fixtures and other fixtures: reduce the benchmark error, improve the processing accuracy, and reduce the cost of fixtures, workshop area and equipment maintenance. In practice, as long as one clamping, the processing accuracy can be better guaranteed. Due to the shortening of the process chain and the reduction of the number of equipment, the tooling fixtures, workshop area and equipment maintenance costs of the machining center are also reduced accordingly. Fewer fixtures, less plant area, and less maintenance costs are used to complete more efficient and higher quality processing.